Product Overview
The TIHRJ Gr2 Automobile Polishing Titanium Exhaust Elbow is a lightweight, corrosion-resistant bend designed for performance exhaust fabrication. Using commercially pure Grade 2 titanium, each elbow delivers high specific strength, clean weldability, and a premium polished surface for show-quality builds. Mandrel bending preserves cross-sectional area and smooth internal flow to reduce backpressure and improve throttle response and turbo spool.
Key Features
- Lightweight performance: ~45–50% lighter than stainless steel elbows
- High-temperature durability: Stable under sustained exhaust heat cycles
- Corrosion resistance: Withstands acidic condensate, humidity, and road salts
- Smooth flow geometry: Mandrel-bent radius with minimal ovality and wrinkle-free ID
- Premium finish: Polished exterior for visual builds; brushed/pickled available
- Weld-ready: TIG-friendly ends with clean, square cuts for precise fit-up
Typical Specifications (Customizable)
- Material: Grade 2 titanium (CP Ti); optional Grade 5 (Ti-6Al-4V) on request
- Diameters: 2.0", 2.25", 2.5", 3.0", 3.5", 4.0" (custom sizes available)
- Bend Angles: 30°, 45°, 60°, 90°; custom angles on request
- Centerline Radius (CLR): 1.0D, 1.5D, 2.0D typical; tighter or larger radii available
- Wall Thickness: 0.9–1.2 mm typical; thicker walls for high-stress zones on request
- End Type: Straight long tangents for cutting/fitment; bead-rolled or slip-joint options
- Tolerances: OD ±0.20–0.30 mm, ovality ≤5%, angle ±1°, CLR ±1.5% (typical)
Compatibility & Options
- V-band ferrules (Ti or stainless), 2/3/4-bolt flanges
- O2 sensor bungs (M18 × 1.5) pre-welded per drawing
- Transitions/reducers (e.g., 2.5"↔3.0") and resonator/muffler interfaces
- Burnt-blue heat tint finish on request; laser logo marking available
Performance Benefits
- Reduced system mass for improved handling and acceleration
- Lower radiant heat vs. steel; helps control underbody temperatures
- Enhanced exhaust pulse velocity for sharper response
Quality & Inspection
- Material certification: EN10204 3.1/3.2 MTC with chemistry and mechanicals
- Dimensional checks: OD/ID, wall thickness, bend angle, CLR, and straightness
- Surface quality: Polishing grade verification; scratch/dent inspection
- Weld integrity (assemblies): Visual; dye penetrant on request
- Leak test (assemblies): Air/pressure or helium test on request
Installation & Care
- Fitment: Mock-up with V-bands/flanges; maintain clearance from heat-sensitive parts
- Welding: Back-purged TIG, high-purity argon; ensure oxide-free joints
- Post-install: Re-check joints after first heat cycle; re-torque clamps if needed
- Cleaning: Mild detergent only; avoid harsh chemicals to preserve polish
Lead Time
- Common sizes/angles: 5–10 working days
- Custom radii, wall, or finishes: 10–20 working days
Ordering Information
Please specify:
- Diameter, wall thickness, bend angle, and CLR
- Tangent length and end type (plain, bead-rolled, slip-joint)
- Surface finish (polished/brushed/pickled) and any logo/marking
- Accessories (V-bands, flanges, O2 bungs, reducers)
- Quantity and target delivery date
Share your layout or drawing, and we'll recommend the optimal bend radius, wall, and accessories with a tailored quote and delivery schedule.
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